There is basically not much difference between the two systems. The same six atoms placed in relative positions to each other, yet the boundaries are at different distances from this ensemble of atoms. I have been using DZDP and a 40x40x10 grid to help obtain high-quality results for my dissertation work. The mesh cutoff is 150 Rydbergs and I normally use LDA-PZ or GGA-revPBE, one at a time. The models that worked were the ones having the boundaries far away from the atoms (the c-axis direction in the Brillouin zone is very reduced), while the ones that failed were the ones with a more significant c-axis component in the BZ.
The Brillouin zone pathway I used in the previous experiment was to comply with another article, a 1992 entry in Russian Physics Journal by Grinyaev and Lopatin. It is A-L-M-Gamma-K-H-A-Gamma or in fractional coordinates: (0,0,1/2) - (0,1/2,1/2) - (0,1/2,0) - (0,0,0) - (1/3,1/3,0) - (1/3,1/3,1/2) - (0,0,1/2) - (0,0,0) in that order. 60 points between each k-point are used to produce the band structure diagrams, which help me a lot with making zooms of the K point for carbon-containing layer models.
I have attached the VNL files that failed to produce output. The crystal system is hexagonal, so that I can relate with the previous conformers (staggered and eclipsed) of the same layered system. I have looked at the structures with Nanoscope and found no overlap of atoms, but very well formed hexagonal rings.